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Luft/Öl Separatorfilter 2205174796
Luftkompressorfilterelemente Ersatzelement
Luftkompressorfilterelemente
2205174796 is a high-efficiency built-in air oil separator core specially designed for industrial screw air compressors. As a core consumable spare part in the compressed air system, it is mainly…
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| Höhe | 610 mm |
|---|---|
| Innendurchmesser | 150 mm |
| Außendurchmesser | 206 mm |
| Betriebstemperatur | 120 ℃ |
| Filtrationsgenauigkeit | ≤ 0,1 μm |
| Flange Outer Diameter | 297 mm |
2205174796 is a high-efficiency built-in air oil separator core specially designed for industrial screw air compressors. As a core consumable spare part in the compressed air system, it is mainly installed inside the oil-air tank. It is responsible for thoroughly separating and condensing the high-concentration lubricating oil mist in compressed air, ensuring that the final output industrial compressed air is clean and oil-free. Meanwhile, it recovers the separated lubricating oil into the system for circulation, so as to reduce the oil consumption of the equipment and extend the service life of the whole machine.
Kernproduktvorteile
• Original-equipment-grade filter media with ultra-high separation efficiency: The internal core filter layer adopts multi-layer microfiberglass imported from HV (Hollingsworth & Vose) of the United States or Lydall of Sweden. Its unique depth coalescing structure can reduce the oil mist content in exhaust gas to ≤ 3 ppm (less than 0.1 mg/m³), meeting the requirements of industrial spraying, pneumatic control and precision manufacturing that demand extremely high purity of air source.
• Low pressure drop design for remarkable energy saving: The element features an extremely low initial pressure difference (≤ 0.02 MPa). Without affecting the air flow rate, it minimizes the aerodynamic resistance of the system, effectively cutting the operating power consumption of the air compressor motor and improving the overall energy efficiency ratio.
• Triple safety protection to prevent deflagration:
◦ Anti-static design: Metal conductive sheets / static grounding buckles are standard on both end caps. It can effectively eliminate static electricity generated by friction of high-velocity airflow and prevent sparks from triggering deflagration inside the oil-gas tank.
◦ Reinforced support frame: The inner anti-corrosion high-strength perforated metal central pipe boasts strong pressure resistance and will not deform under high instantaneous reverse pressure difference.
◦ High-temperature resistant gasket: Special high-elasticity and heat-resistant graphite or fluororubber gaskets are equipped at the flange. They will not harden or leak air under continuous high temperature of 120 ℃ and long-term immersion in lubricating oil.
Installationshinweise
Anti-static Earthing (Top Priority): This model comes with metal conductive pieces as standard. Do NOT tear off, bend, or omit the metal static pins/conductive strips on the flange gasket! If the flange, gasket and oil-gas barrel fail to establish reliable metal-to-metal earthing, static electricity generated by friction of high-velocity airflow can instantly break down the oil separator element, or even ignite oil-gas mixture, resulting in severe deflagration and barrel explosion accidents. • Gasket and Sealing Surface Inspection: During replacement, thoroughly scrape off all residual old gasket material from the contact surfaces of the oil-gas barrel cover and flange. Apply a small amount of lubricating oil to prevent air and oil leakage caused by gasket displacement during installation. • Scavenge Line Clearing: When refitting the oil-gas barrel cover, check whether the Scavenge Line is blocked and whether the nozzle length is appropriate. If the scavenge line cannot accurately reach the condensed oil level at the bottom of the filter element (or the clearance from the bottom is improper), the separated oil cannot be drawn back, leading to excessive oil carry-over in exhaust gas.
Wartung & Ersatz
Replace based on time: Under standard working conditions, the design service life is 3000 - 4000 hours. Once this duration is reached, timely replacement is recommended even if there are no visible abnormalities, as the fine glass fibers may have become saturated or aged. • Replace based on pressure difference (core indicator): Closely monitor the oil separator pressure difference displayed on the control panel. Replacement must be carried out immediately when the pressure difference reaches 0.08 - 0.1 MPa (approximately 1 bar). Excessively high pressure difference will increase the motor load and sharply raise power consumption. In severe cases, the filter element may be ruptured.
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