Luft/Öl Separator Element LE57003x

LE57003x ist ein industrielles hochwertiges Air/Oil Separator Element, das für die After-Sales-Wartung und Original-Equipment-Matching von mittleren und großen ölgeworfenen Schraubenluftkompressoren entwickelt wurde.

Applicable Scenarios 

Dieses Modell eignet sich im Allgemeinen für mittlere und große Universal-Schneckenluftkompressoren mit einer Leistung von ca. 55 kW bis 110 kW (wie Ingersoll Rand, Ceccato, CompAir und andere Marken)

Core Selling Points

1. Extremely low residual oil in exhaust (no oil carry-over, protects downstream equipment)

• Verkaufspunkt: Restölgehalt der Druckluft nach der Trennung ≤ 1 HO3 mg/m3 (ppm).

• Customer value: Prevents oil carry-over of the air compressor and greatly cuts the daily consumption of costly lubricating oil. Meanwhile, it guarantees sufficiently clean discharged compressed air, protecting downstream pipelines, pneumatic components and sophisticated post-treatment equipment (such as refrigerated dryers, adsorption dryers and precision filters) from oil contamination.

2. Extremely low operating pressure drop (high energy efficiency, lower power bills)

• Selling point: The initial saturated pressure drop under standard working conditions is generally ≤ 0.2 bar [1], and the pressure drop rises extremely slowly throughout the service life.

• Customer value: Over 7% of an air compressor’s energy consumption is typically used to overcome filter element resistance. A low pressure drop means the motor does not need extra output power. It can save factories substantial electricity costs during long-term continuous operation and meet energy conservation and emission reduction standards.

3. High-efficiency submicron coalescence technology (thorough filtration)

• Selling point: Adopts proprietary multi-layer glass fiber composite filter media, with a separation efficiency of > 99.9% for the most difficult-to-capture 0.3-micron tiny oil mist particles.

• Customer value: Both large mechanical oil droplets and suspended ultra-fine oil mist (Aerosol) generated under high-speed operation can be fully coalesced and recovered, delivering efficient and stable performance under all working conditions.

4. Long service life and excellent resistance (reduces downtime for maintenance)

• Selling point: The designed service life can normally reach 4000 hours (when matched with high-quality air filters and lubricating oil) [1]. It adopts thickened perforated metal support mesh and high-temperature resistant epoxy resin adhesive.

• Customer value: It features strong impact resistance and will not break down or deform under alternating pressure. Resistant to corrosion by synthetic lubricating oil, it reduces material and labor costs caused by frequent production shutdowns for filter replacement.

5. Reliable anti-static safety design (eliminates explosion and fire risks)

• Selling point: The filter element is equipped with a built-in 100% conductive grounding structure (with conductive strips or metal pins) to ensure perfect contact between the whole assembly and the metal surface of the air compressor tank.

• Customer value: Static electricity is easily generated by friction of high-speed airflow. This design conducts static electricity away instantly, completely preventing safety accidents such as explosion and combustion inside the air compressor oil-gas tank triggered by static sparks.